Abstract. Water flow in smooth rectangular cross-section microchannels and microchannels with discrete rectangle roughness elements was experimentally investigated. The microchannels were microfabricated on silicon wafers and the hydraulic diameter ranged from 153 µm to 191 µm. The rectangle roughness elements mounted on the sidewall of the microchannel were 50 µm high and 50 µm wide. The global pressure drop and velocity field were measured for Reynolds numbers between 100 and 2300. For the smooth rectangular microchannels, the friction factor of the laminar flow agreed with the value predicted by classical theory. The transition from laminar to turbulent flow occurred at about Re = 2100. For the microchannels with roughness elements, the friction factor approaches the conventional value for Re < 900 and is higher than the conventional value when Re > 900. It indicates that the presence of roughness elements leads to the early transition in the microchannels. The streamwise mean velocity profiles and turbulent intensities obtained from microscopic particle image velocimetry (micro-PIV) show that the transition from laminar flow to turbulent flow occurred for Reynolds numbers ranging between 900 and 1100. This result was consistent with the experimental data of the friction factor. The experimental results of flow fields also suggest that the flow became fully developed turbulence for Re > 1400 in the rough microchannel. In the microchannel with roughness elements, large scale coherence structures are observed in the flow fields for Re < 2000.

Print publication: Issue 7 (July 2006)
Received 21 February 2006, in final form 25 April 2006
Published 1 June 2006